Aluminium trailers · Built in Worcester

Rugged trailers, built around the way you travel and work.

From garden loads to long-haul overlanding: answer two quick questions and we'll point you to the right trailer.

Alu-Star trailer on an off-road river crossing

Trailer finder

Which trailer is right for you?

1What do you need it for?

Not sure? Call us on 081 500 9650 and tell us how you'll use it. We'll handle the engineering.

OUR MOST POPULAR

The Alu-X Camper

A fixed roof with doors right around. Add a rooftop tent, an awning and a nose cone, and build it up over time.

From R73 531 incl. VAT

Build your Alu-X Camper →
Alu-X Camper set up with a rooftop tent and awning
Free-X slip-on camper with side doors open and kitchen ready in the mountains
NEW

The Free-X slip-on camper

Pop-top roof, full kitchen and gull-wing doors, on and off your bakkie's Free-X deck in an afternoon.

Explore Free-X →

Why Alu-Star

No rust, ever

Aluminium bodies and chassis you can store outdoors year-round, even at the coast.

Built around you

Fridge slides, side doors, lid racks and power systems, fitted to how you actually use it.

Light to tow

Models sized for everything from a Jimny or sedan to a full overlanding rig.

Courier anywhere in SA

Built in Worcester, Western Cape. Collect from us, or we’ll arrange courier delivery anywhere in South Africa.

Latest from the workshop

Fresh off the line: this week's trailers

A quick fly-past of the yard in Worcester: this week's finished trailers, lined up and ready for their new owners.

What our customers say

“The build quality is next level, everything is square and affixed securely.”
Len Grobbelaar
“Exceptional custom-built trailer… creating a trailer from scratch was incredibly easy and enjoyable.”
Alu-Star customer
“Die afwerking is uitstekend en na verkope diens is ongelooflik.”
Alu-Star customer

Good questions

What customers ask us most

How long does it take to build my trailer?

Most trailers are built to order in about 4 to 6 weeks, depending on our schedule and how complex your setup is. Horseboxes take 6 to 8 weeks. Free-X and custom builds are scheduled once we have agreed the scope. We are building up stock of popular models, so ask us what is ready now.

Can you fit bigger wheels?

Yes. The Alu-X Utility and Shuttle can be upgraded to 15-inch wheels with a 1.6t axle and bigger mudguards. On the other models, bigger wheels and alloy rims are quoted on request.

Do you deliver?

You can collect from our workshop in Worcester, or we arrange a courier to anywhere in South Africa at your cost. As a guide, courier to Gauteng is usually about R5 000 to R10 000, depending on the trailer. Ask us for a quote to your town.

I live far from Worcester. Can I see a trailer before I buy?

You are welcome to visit our workshop in Worcester. We are also growing our network of resellers around South Africa, so ask us whether there is one near you. In the meantime, this site has the full specs and photos, a load planner, a tow checker and a side-by-side comparison, and we are happy to send photos of similar builds.

Why does an Alu-Star cost more than a steel trailer?

Aluminium never rusts, is lighter to tow, and holds its value for years. Every trailer is designed in CAD, checked with FEA and hand-built in Worcester. As one customer put it: “Alu-Star waentjies is nie goedkoop nie, maar dit is verseker klaar koop.” (Not cheap, but you will only buy once.)

Which trailer is right for hunting or rough tracks?

Choose the Tracker or the Ranger. The Alu-X Utility and Shuttle are luggage trailers, built for tar and good gravel roads, not for hunting tracks. If you will carry heavy loads, also choose brakes and the higher GVM, so you have the payload you need.